Extrusion is a metal shaping process that involves forcing a workpiece through a die to alter its cross-sectional profile and achieve a desired shape. There are several variants of extrusion, such as direct extrusion, indirect extrusion, cold extrusion, and hydrostatic extrusion, each tailored to specific applications.
In extrusion, a piston or plunger is employed to apply compressive force to the workpiece. Aluminium and plastic are among the most frequently extruded materials. In this process, tubes, hollow pipes, frames, doors, windows, and structural components are commonly fabricated.
{alcircleadd}
The North American aluminium extrusion market has experienced notable growth, largely propelled by increasing demands across various sectors, including construction, consumer goods, machinery and equipment, energy, electrical, healthcare, and military applications.
Aluminium extrusions play a crucial role in the manufacturing industry in swiftly and cost-effectively transforming or upgrading assembly lines. These extrusions are utilized in constructing custom-built structures, machine guards, workstations, and material handling systems. They are prized for their ease of installation and disassembly, making them highly adaptable for various applications. Modular aluminium extrusions offer the flexibility to enhance virtually any machine, facilitating incremental automation integration and serving as vital components for systems integrators.
The extrusion process is integral to enhancing the strength properties of aluminium, resulting in more robust, reliable products available in various sizes and shapes. While the construction sector heavily relies on aluminium extrusion products, structural aluminium components also find their place in marine applications in the automotive industry and contribute to industrial machining processes. The top aluminium extrusion manufacturers in the USA are:
BRT Extrusions Inc.: Located in Niles, Ohio, this company provides extrusion services tailored to the electrical, transportation, commercial, building, and construction industries. They boast a fleet of four versatile forming presses, with capacities ranging from 1675 to 2200 tons, predominantly employed in shaping aluminium and aluminium alloys throughout their manufacturing processes.
ZETWERK Manufacturing USA Inc.: Mesa, Arizona, is home to an extrusion services company that caters to a wide range of industries, including aerospace, automotive, power equipment, lighting, valves, and medical sectors. They specialise in utilising aluminium alloys as their primary material and offer additional services such as CNC machining and surface treatment.
Bonnell Aluminium: Located in Newnan, Georgia, this aluminium extrusion company manages orders for raw materials and finished products. They offer a wide range of secondary services, including T-Slots installation, precise cutting, drilling, tapping, shaping, bending, and welding.
PSI Industries, Inc.: In Irving, Texas, a specialised manufacturer produces custom aluminium extrusion products. Their comprehensive services encompass powder coating, assembly, punch pressing, and finishing. Additionally, they provide secondary services such as packaging, anodising, brushing, polishing, and etching.
The Federal Group USA: Located in Ferndale, Michigan, specialises in crafting tailor-made extrusions from an extensive range of materials. The company's expertise encompasses, but is not limited to, aluminium, brass, bronze, copper, hard alloy aluminium, high-strength alloys, lead, and magnesium. Its comprehensive services span prototyping and production runs of diverse quantities, accommodating small-scale and large-scale bulk orders.
Coleys CNC Machining: Located in Vermilion, Ohio, this company specializes in aluminium and copper extrusions. They employ advanced CNC machines to produce a wide range of products, crafting them with exceptional precision and speed. Their offerings cater to various needs, from commonplace factory components to intricate 4th-axis designs.
Tri-State Aluminium: A manufacturing firm specializing in aluminium and speciality aluminium alloys, this company offers a comprehensive range of services such as painting, anodizing, drilling, fabrication, cutting, tapping, CNC machining, assembly, stamping, welding, and more. Founded in 1990, its corporate headquarters are situated in Bridgewater, NJ.
Source International: This company specializes in crafting custom precision aluminium extrusions in Louisville, Kentucky. Their expertise extends to diverse profiles, encompassing both straightforward and intricate shapes. Their product offerings include angles, channels, T-bars, solid bars, hollow tubes, semi-hollow tubes, heat sinks, beams, tees, hexagons, and pipes.
Richardson Metals, Inc.: Colorado Springs, Colorado, hosts a specialized manufacturer that crafts customized hollow and semi-hollow extrusions, along with profiles, bars, rods, solid components, and tubes meticulously crafted from aluminium alloys 6061 and 6063. Additionally, they offer expert grinding and deburring services as part of their comprehensive offerings.
(Source: Thomasnet.com)
In the competitive world of aluminium extrusion, these top players in the USA are shaping more than just metal - they're shaping the future. With precision, innovation, and quality at the forefront, these industry leaders continue to push boundaries and redefine what's possible in aluminium extrusion. To gain deeper insights into how aluminium extrusion is shaping the building and construction industry's future and gain insights from global experts in the field, we invite you to explore the informative e-Magazine offered by AL Circle, Aluminium - Revolutionizing the Construction Sector.
Responses
