Poised for substantial growth: TB Davies scales up aluminium extension ladder production in Cardiff

Leading access equipment supplier TB Davies is poised for substantial growth following a major expansion of its manufacturing facility in Cardiff. Outfitted with fully automated machinery, the facility is designed for high-volume production of aluminium extension ladders and the assembly of combination steps for Little Giant Ladder Systems, for which TB Davies holds the exclusive UK license.

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About the expansion

TB Davies' newly expanded facility now spans 3.5 acres and features 31,000 sq ft of office and warehouse space, with the capacity to add an additional 14,000 sq ft as demand increases. The expansion was fuelled by a strategic £500,000 investment and financial restructuring support from NatWest, bolstered by £100,000 in assistance and expertise from the Welsh Government's innovation team. This growth initiative has already created six new jobs, with more anticipated as production ramps up.

David Gray, managing director of TB Davies, said, "My father joined my great-grandfather's company 55 years ago to help sell aluminium ladders, a revolutionary product at the time. His hard work has helped us become an industry leader in building sustainable ladders, securing the company for future generations through responsible practices."

The upgrade reflects TB Davies' dedication to sustainability, incorporating measures to reduce its environmental impact. This includes sourcing materials locally, utilizing solar power, reducing plastic packaging, and adding hybrid vehicles to its fleet.

Huw Thomas, leader of Cardiff council, stated, "I am delighted to see TB Davies expanding its manufacturing facility in Splott. This significant investment reinforces the company's commitment to innovation and sustainability while bringing valuable job opportunities to our local community. TB Davies' dedication to fostering a skilled workforce and enhancing the local economy is commendable. I look forward to seeing this expansion's positive impact on Splott and the wider city."

This well-established, family-run business produces and distributes comprehensive access solutions for working at height, such as steps, ladders, towers, and podiums, catering to professional, trade, and domestic users. The company counts well-known retailers like Screwfix, Toolstation, and Amazon among its customers. Operating from its Lewis Road site in the Splott area of the Welsh capital, TB Davies employs 27 people and achieved revenues of £7.8 million in 2023.

"Expanding our manufacturing facility in Cardiff is part of our commitment to innovation and sustainability. By increasing our production capabilities and continuing to implement cutting-edge manufacturing technologies, we are proudly setting new standards in the industry. This will support our growth and significantly enhance our ability to serve our customers more effectively, further embedding our roots into the local economy and its future," added David Gray.