In a monumental stride toward enhancing aluminium cold rolling capabilities, Primetals Technologies has secured an order from Hulamin, South Africa's foremost aluminium semi-fabricator. The project, centred in Pietermaritzburg, targets the augmentation of the current cold rolling mill. This strategic upgrade involves the incorporation of hot edge inductors, an innovative solution to combat strip issues, particularly tight edges.
The hot edge inductor system, a brainchild of Primetals Technologies, functions by applying heat to the work rolls at the strip edge position. This elevated roll temperature, beyond the strip width, extends the rolls' thermal camber. The result is an improved control over the strip edge shape, mitigating the risk of strip breakage attributed to tight edges. Notably, this solution outshines alternatives like hot edge sprays, exhibiting superior energy efficiency during operation and a lower installation cost.
How does Primetals' hot edge inductor system actually work?
Coolant sprays are traditionally employed during the intricate process of rolling, where maintaining product flatness is paramount. However, challenges arise during high-speed rolling, leading to thermal camber drop at the strip edge and subsequent tight edge issues. The hot edge inductor steps in by providing additional heat to the work roll at the strip edge, effectively addressing this concern. This innovation translates into superior control over strip edge shape, aligning seamlessly with the industry's pursuit of impeccable product quality and optimal cold mill capacity.
This transformative initiative not only addresses operational challenges but also underscores the pivotal role of aluminium-rolled products. Widely applied in can packaging, these products play a vital role in sufficing market demands and ensuring product quality. The hot edge inductor system emerges as a beacon of progress, aligning Hulamin with the global aluminium industry's dynamic needs.
Overview of Hulamin – leading aluminium rolled products provider in South Africa
Hulamin, South Africa's leading aluminium semi-fabricator plays a pivotal role in the global market, exporting over 60% of its sales to an international clientele. The company's diverse portfolio spans rolled products, extrusions, and containers. The project's scope encompasses critical components like induction heating heads, heater power control cabinets, exit feed tables, hydraulic cylinders with integrated position transducers, hydraulic valve stands, inductor head cooling systems, and position control systems.
If you wish to learn more about aluminium rolled products and foils, please spare some time on AL Circle's special report encompassing the same, Aluminium Foil and its End Uses.
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